DVC6200 Instruction Manual⁚ A Comprehensive Guide

This manual provides comprehensive instructions for the FIELDVUE DVC6200 digital valve controller․ It covers installation, configuration, maintenance, troubleshooting, and specifications for various revisions and instrument levels․ This manual supplements the Quick Start Guide, offering detailed information for optimal performance․

Product Specifications

The DVC6200 digital valve controller boasts several key specifications․ It supports various communication protocols, including HART, Fieldbus, Profibus, and is compatible with Device Revision 2 and Firmware Revisions 9 and 10․ Instrument levels include AC, HC, AD, and PD, catering to diverse application needs․ The DVC6200 is designed for use with Fisher 657/667 actuators and integrates seamlessly with ValveLink software (version 13․6 or higher for SIS configurations)․ The controller housing is available in linear and rotary (NAMUR) configurations, offering flexibility in mounting options․ Refer to Table 12 in the manual for detailed specifications, including supply voltage, air consumption, and operating temperature range․ Specific model numbers, such as 3400TY09089, may indicate particular configurations and features․ Consult the product manual for the Field Communicator for its specifications․ The DVC6200 is suitable for both general and Safety Instrumented System (SIS) applications, with specific variants available for high Cv applications․ For detailed dimensional drawings and mounting instructions, refer to the appropriate sections of the manual and accompanying Quick Start Guide․

Installation Instructions

Installing the DVC6200 involves several steps detailed in this section․ Begin by mounting the DVC6200 onto the valve housing, ensuring proper alignment and secure fastening using appropriate mounting bolts․ Different housing configurations exist for linear and rotary actuators, so consult the diagrams provided in the manual (e․g․, Figure 1) for specific instructions․ For remote-mounted DVC6205 base units, separate installation procedures apply, and these units ship independently from the control valve without tubing, fittings, or wiring․ Refer to the mounting kit instructions for guidance․ Table 21 provides mounting instructions for specific actuator sizes and types, including the 585C/585CR Size 25 actuator with or without handjack․ Ensure correct orientation of the DVC6200 on the valve to avoid issues with pneumatic and electrical connections․ Verify alignment markings on the valve shaft and actuator before proceeding with pneumatic tubing and electrical wiring connections, as detailed in subsequent sections of this manual․ Refer to the DVC6200 Series Quick Start Guide (D103556X012) for general mounting guidelines․

Mounting Procedures

Mounting the DVC6200 digital valve controller correctly is crucial for optimal performance and safety․ Begin by identifying the appropriate mounting location on the valve actuator․ The DVC6200 housing comes in different configurations, tailored for linear (M8) and rotary (NAMUR, M6) actuators․ Consult Figure 1 in this manual to determine the correct configuration for your specific setup․ Use the designated mounting bolts and slots provided on the housing to securely attach the DVC6200 to the actuator․ Ensure proper alignment to avoid interference with other components and to facilitate accurate valve control․ For remote-mounted DVC6205 base units, refer to the separate mounting kit instructions as these are not included with the valve․ Table 21 provides specific mounting details for different actuator sizes, including the 585C/585CR Size 25 actuator, whether or not it includes a handjack․ Verify the alignment markings on the valve shaft and actuator to ensure correct positioning before proceeding with further installation steps․

Pneumatic Tubing Connection

Proper pneumatic tubing connection is essential for accurate control and reliable operation of the DVC6200․ Refer to Step 2 of the Quick Start Guide (D103556X012) for general guidelines and diagrams․ Ensure the supply air is clean, dry, and within the specified pressure range․ Connect the supply air tubing to the designated port on the DVC6200, ensuring a tight and leak-free connection․ Use appropriate fittings and tubing materials compatible with the operating environment and pressure requirements․ Connect the output tubing to the actuator control port, again ensuring a secure connection․ Carefully route the tubing to avoid kinks, bends, or obstructions that could restrict airflow․ After connecting all pneumatic tubing, inspect for leaks by applying soapy water to the connections and observing for bubbles․ Address any leaks immediately before proceeding․ For detailed diagrams and specific instructions related to your actuator model, consult the DVC6200 Series Quick Start Guide and the actuator documentation․

Electrical Wiring Connection

Proper electrical wiring is crucial for safe and reliable operation of the DVC6200 digital valve controller․ Refer to Step 3 of the DVC6200 Series Quick Start Guide (D103556X012) for general wiring diagrams and instructions․ Before commencing any wiring, ensure power to the device is disconnected․ Identify the appropriate terminals for power, communication, and feedback signals․ Use correctly sized wiring and appropriate connectors for each connection․ Ensure proper grounding of the DVC6200 to prevent electrical hazards․ For HART communication, follow the HART wiring specifications and guidelines․ If using Fieldbus or Profibus communication, refer to the respective communication protocol documentation for wiring details․ Consult the DVC6200 instruction manual (D103605X012) for specific wiring diagrams and instructions related to your specific model and configuration․ After completing the wiring, double-check all connections to ensure they are secure and correct․ Apply power to the device and verify proper communication and functionality․

Configuration Instructions

Configuring the DVC6200 digital valve controller involves setting parameters for desired control performance․ Utilize the ValveLink software (version 13․6 or higher) for comprehensive setup and calibration, especially for SIS configurations․ Access configuration options through the DVC6200’s local interface or remotely via communication protocols like HART, Fieldbus, or Profibus․ Refer to the Quick Start Guide (D103556X012) for basic configuration steps and the full instruction manual (D103605X012) for detailed explanations of parameters and procedures․ Configure essential settings such as valve type, travel range, and control action․ Fine-tune parameters like zero and span, gain, and response time to optimize control loop performance․ For Safety Instrumented Systems (SIS), adhere to specific configuration instructions provided in the SIS manual (D103557X012)․ Document all configuration changes for future reference and troubleshooting․ Regularly review and adjust configuration settings as needed to maintain optimal control and address process variations․ Consult Emerson Process Management resources or contact technical support for assistance with advanced configuration or troubleshooting․

Maintenance Procedures

Regular maintenance is crucial for optimal performance and longevity of the DVC6200 digital valve controller․ Establish a preventative maintenance schedule based on operating conditions and process criticality․ This schedule should include routine inspections, cleaning, and calibration checks․ During inspections, examine the DVC6200 housing for signs of damage or corrosion․ Verify pneumatic tubing connections for leaks and tightness․ Check electrical wiring for secure connections and integrity․ Clean the DVC6200 housing and surrounding area to prevent dust and debris buildup, which can interfere with operation․ Perform calibration checks using a HART communicator or other appropriate equipment․ Verify zero and span, and adjust if necessary․ Consult the DVC6200 instruction manual (D103605X012) for detailed maintenance procedures and recommended intervals․ For specific maintenance instructions related to Safety Instrumented Systems (SIS), refer to the SIS manual (D103557X012)․ Document all maintenance activities for record-keeping and future reference․ If any issues are detected during maintenance, consult troubleshooting resources or contact technical support for assistance․ Proper maintenance ensures reliable and accurate control performance of the DVC6200․

Troubleshooting

Troubleshooting the DVC6200 digital valve controller involves systematic diagnosis and resolution of operational issues․ Begin by identifying the specific symptom, such as erratic control, valve sticking, or communication failure․ Consult the DVC6200 instruction manual (D103605X012) for a comprehensive troubleshooting guide․ This guide typically provides a table of symptoms, possible causes, and recommended corrective actions․ Check for common issues like loose wiring, pneumatic leaks, or incorrect configuration settings․ Verify the integrity of the input signals and output responses using a HART communicator or other diagnostic tools․ For SIS-related problems, refer to the dedicated SIS manual (D103557X012)․ If the issue persists, gather relevant data, such as error codes and operating conditions, before contacting technical support․ Document the troubleshooting steps taken and their outcomes for future reference․ Proper troubleshooting minimizes downtime and ensures efficient operation of the DVC6200․ Always prioritize safety during troubleshooting and follow appropriate safety procedures․

Replacement Part Details

The DVC6200 instruction manual includes detailed information on replacement parts․ Consult the manual’s parts list for specific part numbers, descriptions, and material specifications․ When ordering replacements, provide the DVC6200 model number, device revision, and firmware revision to ensure compatibility․ Note any specific options or configurations, such as SIS or hazardous area certifications․ For gaskets and packings, verify material compatibility with the process media․ Consider maintaining a stock of critical spare parts to minimize downtime during maintenance or repairs․ Emerson’s online resources and documentation provide further details on part availability and ordering information․ Contact your Emerson Process Management sales office or an authorized distributor for assistance with identifying and procuring replacement parts․ Ensure that all replacement parts meet the required specifications and certifications for the intended application․ Properly documented replacement procedures are crucial for maintaining the integrity and performance of the DVC6200․

Safety Instrumented Systems (SIS) Instructions

For DVC6200 units designated for Safety Instrumented Systems (SIS), refer to the dedicated SIS manual (D103557X012) and the associated safety manual (D103601X012)․ These documents provide critical information regarding the specific requirements and procedures for SIS applications․ Adherence to these instructions is essential for ensuring the functional safety of the system․ Key topics covered include installation, configuration, testing, and maintenance procedures specific to SIS․ Special considerations for wiring, grounding, and communication protocols are also addressed․ The SIS manuals outline the necessary steps for achieving and maintaining compliance with relevant safety standards․ Consult these resources for details on proof testing, partial stroke testing, and other diagnostic procedures․ Properly documented procedures and records are crucial for demonstrating compliance and ensuring the integrity of the SIS․ Contact your Emerson Process Management sales office for additional support and guidance on implementing the DVC6200 in a safety instrumented system․ Always prioritize safety and adhere to all relevant regulations and standards when working with SIS equipment․

Custom Setup Information

The DVC6200 offers flexible configuration options to meet specific application requirements․ This section details custom setup procedures beyond the standard configurations outlined in the Quick Start Guide․ Refer to the DVC6200 Series Configuration Manual (refer to document D103409X012 or later) for detailed instructions on advanced parameter settings and customization options․ These include adjusting PID tuning parameters, configuring input/output signals, setting alarm limits, and enabling diagnostic features․ Custom setups may involve utilizing ValveLink software for enhanced control and monitoring capabilities․ Understanding the specific needs of your application is crucial for optimal configuration․ Consult the documentation for guidance on selecting appropriate parameters and settings․ Ensure compatibility with connected systems and devices when implementing custom configurations․ Proper documentation of custom setups is essential for future maintenance and troubleshooting․ Contact your Emerson Process Management representative for assistance with complex custom configurations or specific application requirements․ Always validate custom setups thoroughly to ensure proper functionality and performance․ Regularly review and update custom settings as needed to optimize process control․

Reference Materials

This section provides a list of supplementary documents and resources for further information regarding the DVC6200 digital valve controller․ Consult the DVC6200 Series Quick Start Guide (D103556X012) for initial setup and basic operation instructions․ The Safety Manual (D103601X012) provides crucial safety precautions and guidelines for safe operation․ For detailed specifications and technical information, refer to the DVC6200 Technical Data Sheet․ ValveLink Software User Manual offers comprehensive instructions for using the ValveLink software with the DVC6200․ Fisher Controls website (www․fisher․com) provides access to the latest product updates, software downloads, and technical support resources․ Additional application notes and technical bulletins related to specific configurations and troubleshooting can be found on the Emerson Exchange 365 platform․ For inquiries regarding replacement parts, consult the DVC6200 Replacement Parts List․ Contact your Emerson Process Management sales office for further assistance or specific documentation requests․ Always refer to the latest revisions of these documents for the most up-to-date information․ Ensure all referenced materials are accessible to personnel involved in the operation and maintenance of the DVC6200․

Quick Start Guide Summary

This section summarizes the key steps outlined in the DVC6200 Series Quick Start Guide, providing a concise overview of initial setup and basic operation․ Begin by unpacking and verifying the DVC6200 components․ Mount the controller securely onto the valve actuator according to the mounting instructions․ Connect the pneumatic tubing to the appropriate ports, ensuring proper fitting and secure connections․ Wire the electrical connections, adhering to wiring diagrams and safety precautions․ Configure the DVC6200 using the appropriate communication method, such as HART or Fieldbus․ Perform basic calibration and configuration procedures using the on-board display or configuration software․ Verify the valve operation and controller response․ Refer to the complete Quick Start Guide (D103556X012) for detailed instructions and illustrations․ This summary serves as a quick reference for experienced users or a starting point for new users before consulting the comprehensive instruction manual․ Familiarization with the Quick Start Guide is essential for efficient and safe initial setup of the DVC6200 digital valve controller․ Ensure all safety precautions are observed during installation and operation․